Rotary Indexing Machine
Imagine an automated system where multiple tasks—such as assembly, inspection, or part transfer—take place in a seamless rotation on a single, compact platform.
What Is a Rotary Indexing Machine?
A rotary machine is an automated system with a centrally driven turntable equipped with workstations arranged in a circular layout. This system rotates through defined angular increments, presenting each part to various stations with minimal downtime. According to the International Federation of Robotics (IFR), indexed rotary systems often outperform linear systems in throughput and repeatability, especially when consistent positioning and high speed are top priorities 2.
The rotary machine is designed to perform up to four different operations simultaneously with a single operator, ensuring continuous workflow without interruptions. This makes it ideal for industries that demand high productivity, precision, and reduced labor costs.
High Productivity
Executes operations with superior speed and precision compared to manual processes.
Complete Automation
Cost Optimization
Reduces the need for direct labor, lowering production costs.
Error Reduction
Achieves high precision through advanced sensors and automated controls.
Monitoring and Traceability
Integrates a system for real-time parameter control and data recording.
Space Optimization
Compact configuration compared to traditional production lines.
Improved Safety
Includes isolation mechanisms to protect operators during operation.
Repeatable Precision
Ensures accurate mechanical control for high-quality processing.
Scalable Automation
Allows the addition of modules with diverse functions to adapt to new needs.
Easy Integration
Can be connected to existing production lines without significant modifications.
Industries and Applications
While the Rotary Indexing Machine is particularly well-suited to the automotive domain—for example, integrating seamlessly into chassis welding or component assembly lines—it also excels in:
Assembly of airbags, components, and powertrain systems.
Soldering, circuit board assembly, and connector insertion.
Production of syringes, catheters, and drug delivery systems with strict adherence to sterility and traceability.
Filling, capping, labeling, and sealing processes in a compact space.
Precision machining and assembly of aerodynamic components.
GAV Sistemi’s Tailored Solutions
At GAV Sistemi, we understand that every production line presents unique challenges. For this reason, every project begins with an in-depth feasibility study aimed at clarifying the specific requirements of the client. This process includes analyzing product dimensions and handling characteristics, desired cycle times, quality control demands, and applicable regulatory standards. Our team works closely with you to design customized solutions that integrate seamlessly into your existing workflows, ensuring maximum efficiency and tangible results.
Below are the key points that guide the design of our solutions, reflecting our commitment to innovation, quality, and sustainability:
Possible Operations
A rotary indexing machine can be configured to handle a wide variety of tasks, typically involving high precision and repeatability. GAV Sistemi’s systems often integrate several of the following operations in a single, compact setup:
Automated Assembly
- Inserting components, fastening parts, applying adhesives, or conducting press-fitting operations.
Screwdriving and Torque Control
- Ensuring precise tightening and depth control for screws and bolts.
Vision Inspection and Measurement
- Using advanced vision systems to detect surface defects, measure dimensions, or verify assembly accuracy.
Welding or Bonding
- Performing automated welding, bonding, or sealing operations.
Testing and Calibration
- Conducting functional tests, leak tests, or calibration procedures.
Pick and Place
- Automating the movement and positioning of components.
Labelling and Marking
- Applying permanent markings, QR codes, or barcodes for traceability.
Organizing and stacking products for packaging or shipping.
- Configuring an offload station or integrating a mini-palletizing cell to stack, sort, or group finished products, streamlining final handling.