Press Fitting
Imagine an assembly process that ensures high-strength, tool-free connections, eliminating the need for welding, adhesives, or threaded fasteners.
What Is a Press Fitting Machine?
A Press Fitting Machine is an automated system designed to assemble mechanical components by applying controlled force to create a secure, permanent connection without welding, screws, or adhesives.
This technology is widely used in precision engineering where strong, repeatable, and high-precision joints are required. By automating the press fitting process, manufacturers can increase efficiency, reduce production costs, and ensure consistent assembly quality.
Creates robust, vibration-resistant joints without thermal stress.
Eliminates consumables such as screws, adhesives, or welding materials.
Optimized cycle times for high-volume manufacturing.
Ensures consistent press force and positioning for every assembly.
No emissions or chemical residues, making it a sustainable alternative to traditional assembly methods.
Industries and Applications
The Line with Pallet Conveyors is particularly well-suited for the following industries and applications:
Assembly of bushings, bearings, and shafts in drivetrain components.
Press-fitting of connectors and micro-components on printed circuit boards (PCBs).
Precision assembly of prosthetics and surgical tools, ensuring biocompatibility and structural integrity.
GAV Sistemi’s Tailored Solutions
At GAV Sistemi, we analyze each production requirement and provide fully customized press fitting solutions. Our process includes:
- Defining the optimal press fitting force for each material and application.
- Configuring machine parameters to ensure repeatability and precision.
- Seamless system integration into existing production lines with real-time monitoring capabilities.
Every press fitting solution is designed for maximum reliability, accuracy, and efficiency, ensuring consistent results for high-volume and precision assembly environments.
Precision Force Control
Modular & Scalable Design
Automated Quality Control
High-Speed Cycle Times
Industry 4.0 & IoT-Ready
Possible Operations
A Laser Marking system can be configured to handle a wide variety of tasks, typically involving high precision and repeatability. GAV Sistemi’s systems often integrate several of the following operations in a single, compact setup:
Bushing & Bearing Insertion
- Ensures precise alignment and secure fit in automotive and industrial applications.
Press-Fit Electrical Connectors
- Guarantees high-reliability connections for electronics and PCB manufacturing.
Structural Component Assembly
- Used in chassis, automation systems, and industrial machinery.
Multiple Material Applications
- Compatible with metal, plastic, composite, and hybrid materials.